Tablet Counting Machine: The working principle of the tablet-counting machine is based on advanced technology with its own method for counting and accurately dispensing tablets or capsules into containers. Different methods are generally involved where photoelectric sensors or vibratory feeders are used for high levels of precision. When the machine is fed with tablets, they move on the vibrating trays, causing them to spread out and not overlap, hence making each tablet to pass singly under a sensor. Every passing tablet is detected by the photoelectric sensors, which count them with an accuracy rate of over 99.5%, thus greatly improving efficiency in the production lines.
Large-capacity tablet counters can achieve a production rate of approximately 8,000 tablets per minute, thus becoming very helpful for bulk productions. The tablets are funneled into bottles or packaging, and the machine automatically stops when the pre-set quantity is reached. This feature is of immense significance to pharmaceutical companies because the strict regulations will ensure that each bottle has just the exact dosage.
Another form of efficiency in handling various sizes and shapes of tablets involves versatility in the machine. Manufacturers are allowed, alongside sensor calibration, to make quick changes between products without much downtime to increase productivity by using adjustable feeding trays. This could be from small capsules to larger tablets, whereby the adjustments of tray and sensor take only a few minutes, maintaining production speeds while accommodating various product specifications.
Advanced models boast touchscreen interfaces in which operators can set the desired quantity and observe the counting process. These machines are very often integrated into larger production lines where automated quality control systems further ensure that accuracy and integrity within the packaging process are maintained. Industry reports indicate that the automation of this process can lead to a labor cost reduction by up to 30% and an overall improvement in operational efficiency by about 25%.
To learn more about how a tablet counting machine works, and how this piece of equipment can help your production line, visit tablet counting machine.