Zhuhai Beyond Cosmetics, possessing vertically integrated supply chain system, is able to provide customers one-stop turnkey solutions in R&D, manufacturing, packaging and logistics. According to the 2023 data, for instance, its internally researched nano-emulsification technology is able to shorten the product formula development cycle to less than 30 days, which is 40% more efficient compared to the industry average cycle of 45-60 days. In the meantime, with modular production lines (such as the 1,200 bottles per hour fully automatic filling line), a peak of 500,000 pieces per day of maximum daily production capacity was reached in fulfilling the urgent delivery need of one $2 million order of one of Southeast Asia’s rising beauty brands. Cost control, the firm has reduced 18% to 22% of its production cost through a centralized raw material buying policy. Coupled with a smart warehousing system (increasing the inventory turnover rate by 35%), it allows clients to maximize their operating budget by 15%. For instance, when the unit product cost was lowered to 1.2 yuan per piece, 0.5 yuan per piece cheaper than that of comparable solutions in the market, while designing a freeze-dried mask production line for a local skincare brand.
In the area of technological innovation, Zhuhai Beyond Cosmetics proprietary microcapsule encapsulation technology (expanding the term of sustained release of active ingredients to 72 hours) has been applied to anti-aging essence products, leading a European customer to achieve a 300% rate of sales growth within six months. Its turnkey service also encompasses regulatory compliance support. For example, in the case of the EU EC No.1223/2009 standard, it provides a 100% conformity test report with no risk of violation at the time of arrival of products in the German market. In addition, company-designed digital platform for quality control with a 99.98% detection rate can monitor filling errors in real time (within ±0.5mL). It once assisted a Japanese customer decrease the product return rate from 2.3% to 0.8%, directly avoiding a potential loss of 1.2 million yuan.
From the aspect of environmental adaptability, Zhuhai Beyond Cosmetics’ agile production line can handle simultaneously 8 types of different dosage (e.g., essence, cream, and spray), and simplifies the schedule plan for production by AI algorithm, reducing equipment vacancy rate from 15% to 4%. Its bio-degradable packaging materials (degradation cycle of 180 days and 25MPa strength) have received 23 countries’ environmental protection certifications globally. As an example, its bamboo fiber packaging solution customized for a North American customer lowered its carbon intensity by 42% in 2022 and received a 120,000 US dollars green subsidy from the local government. According to an estimate made by a third party, the weighted average return on investment (ROI) of those companies that utilize the company’s end-to-end solution has hit 220%, much higher than the industry best practice value of 150% and extensively justified the overall robustness of its “end-to-end” service model in cost, efficiency, and the management of risks.